
Country:Egypt
Customer code:117 Country:Egypt Capacity:500-800 kg/h pelletizing system:water ringExtruder:TSH-75 (48) Material:PP/PE
The barrel can be opened in minutes. This makes product changeover, maintenance and research fast and easy. Both screws and barrels are designed using the building block principle. The screw configuration, barrel setup, feeding and venting, screen changing, way of pelletizing and process requirements, in consideration of the machine’s versatility in other general applications.
Application:
Various plastic inorganic filler, polymer blending (plastic alloy), plastic coloring, ect
Various plastic inorganic filler, polymer blending (plastic alloy), plastic coloring, ect
Various engineering plastic reinforcement of glass fiber, flame-retartant pellets
Various antibacterial, insulated, toughening materials for specific uses
Light/biology degradable film materials, amylum degradable plastics and multi-functional anti-fog film materials, etc.
Specific material for automobiles and household appliance and cable materials, etc
Themoplastic elastomers, such as TPR, TPE, and SBS, etc
Regenerate pellets for PVC airproof pieces, thermo-soluble glue, etc
FILLER masterbatches are used in injection, blow-moulding, film(One layer or Multiple layer), sheet and tapes applications. They offer the following advantages:
a) Injection & blow-moulding
Lower raw materials cost, as they are usually more economic than polymer resins
Increased output due to faster mould cooling
Reduction of colour masterbatch requirement
Higher resistance to heat deflection, higher rigidity and stiffness
Improved dimensional stability, weldability and printability
Addition rate of FILLER masterbatches in injection & blow-moulding applications can be up to 50 %, however, most usual levels are between 5-30 %.
b) Film, sheet, sacks, bags, raffia
Lower raw materials cost, as they are usually more economic than polymer resins
Reduction of colour masterbatch requirement
Higher stiffness, paper-like effect
Improved weldability and printability
Improved anti-blocking properties
Better bubble stability
Addition rate of FILLER masterbatches in film applications is 2-20 %.
c) PE & PP tapes
Antifibrillation (also known as anti splitting)
Lower raw materials cost, as they are usually more economic than polymer resins
Reduction of colour masterbatch requirement
Higher stiffness
Improved weldability and printability
Improved anti-blocking properties
Improved weaving ability
Easier processing
Usual addition rate of FILLER masterbatches in tapes is 3-8 %.
d) HDPE & PP Pipe
Replacing expensive white masterbatch with its high white degree
Lower raw materials cost, as they are usually more economic than polymer resins
Higher stiffness
Smooth pipes with lower coefficient of friction to better prevent them from blocking
Being less possible to be brittel in low temperature due to its excellent cold resistance
Usual addition rate of FILLER masterbatches in tapes is 5-30 %.
In the process of compounding , in order to reduce costs, many film, sheet, profile and pipe manufacturers are adding more and more mineral fillers to their material formulations. For compounding processors, increasing filler content is a new challenge. If the screw and the machine are damaged and corroded by the filling products, it will directly affect the normal operation of the equipment, production efficiency and product quality. For such problems, if you only try to increase the grade of the filler in the single-screw extruder, it is not better to disperse the filler. The twin-screw extruder provided by Nanjing Haisi can make the percentage of calcium carbonate up to 85%, therefore, a large proportion of fillers are added to the product, which can save a big amount of resin per year and fully recover the cost of the extruder equipment.
Twin screw extruder is ideal for masterbatch manufacturing process.
Mode |
Diameter (mm) |
L/D |
speed (r/min) |
Motor power (kw) |
Torque (N.m) |
Capacity (kg/h) |
TSE-40B |
41 |
32-52 |
600 |
45-55 |
437 |
90-150 |
TSE-50B |
50.5 |
32-52 |
500 |
45-55 |
430 |
180-270 |
TSH-52B |
51.5 |
32-60 |
600 |
90-132 |
682 |
270-400 |
TSE-65B |
62.4 |
32-64 |
600 |
90 |
716 |
250-360 |
TSH-65B |
62.4 |
32-64 |
600-800 |
110-160 |
875 |
350-500 |
TSE-75B |
71 |
32-64 |
600 |
132 |
1050 |
350-500 |
TSH-75B |
71 |
32-64 |
600-800 |
200-250 |
1365 |
600-800 |
TSE-95B |
93 |
32-64 |
600 |
315 |
2560 |
800-1200 |
TSH-95B |
93 |
32-64 |
600-800 |
400-450 |
2506 |
1200-1600 |
We can also supply two stage extruder for high filler master batch production. It is an excellent solution to provide better performance masterbatch.
Looking for ideal Twin Screw Extruder Manufacturer & supplier ? We have a wide selection at great prices to help you get creative. All the Compounding Extruder System are quality guaranteed. We are China Origin Factory of Compounds Masterbatch Extruder. If you have any question, please feel free to contact us.
Customer code:117 Country:Egypt Capacity:500-800 kg/h pelletizing system:water ringExtruder:TSH-75 (48) Material:PP/PE
Send us email or fill in below contact form. We will reply your message as soon as possible.
A global manufacturing and trading company in the field of high-performance plastics and rubber processing equipment, extrusion solutions, masterbatch and compounding, etc
© Kairong group 2020 All Rights Reserved